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Conveyor systems are usually
incredibly complex systems which are created using the most advanced
engineering skills.
The reliability of the speed and efficiency of a conveyor system is
usually key to the success of a material handling operation. Most major
conveyor systems are custom designed to meet the unique requirement of a
particular plant within a particular industry. They are not something
that can usually be purchased right off the shelf.
There are several major components to a complex conveyor system, varying
depending on the unique need of the individual system. Some of the
components that are commonly seen are speed controls, frames, trusses,
legs (either adjustable or fixed depending on the application), chains,
belts, pulleys, rollers, wires, weighing mechanisms, belt cleaning
arrangements, and drip pans. While many of these components will need to
be custom made, some can be purchased as is. The industry in which it is
used will help determine some of the special requirements of the system.
Conveyor systems used in the food service industry, for example, will
need to be made using special grade materials.
Some systems have multiple lines while others only have one. You will
also find single lines that branch out into several other lines that
move at various different speeds. When this is needed, in the case of
feeder lines that supply slower moving inspection lines for example, a
discharge throat is used to move from one line to the next and then
rejoin with the original line.
Conveyors can be programmed to operate at a fixed speed throughout the
required processes or to stop at various locations for a predetermined
period of time before starting to move again. Automobile assembly lines,
for example, will often require that the material remain in one location
for a specific period of time while a particular task is completed. It
is possible to have this wait period operate manually or have it
programmed in ahead of time.
Low purchase and operating costs, as well as efficiency and reliability,
are the key elements to look for when purchasing a conveyor system. The
system that is purchased will also need to meet all the specifications
regulating your particular industry. Plants which do food handling, for
example, will need to make sure that their conveyor system meets FDA
specifications.
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